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The CETL can provide rapid prototyped parts made using either a Z-Corp 3D printer or a Stratasys FDM (fused deposition modeling) machine. The Z-printer builds parts can be plaster, starch or a refractory material. Mechanical properties can range from rubber-like to rigid and machinable to being able to contain molten metal. The FDM machine builds parts by extruding a molten thread of plastic. The parts are similar in appearance to ABS plastic, but not quite as strong. Examples of both RP technologies are shown below. If you are interested in learning more about these capabilities, or have a need for these services, click here. You can also upload your file here Upload file.

 

The CETL uses a Z-Corp 310 3D printer. This printer is capable of creating parts using plaster, starch or a refractory material. The parts can exhibit a variety of properties, depending on the build material and infiltrant used. The printer build size is 8"x10"x8" high, but larger parts can be made by bonding smaller sub-parts together.
Click on the table above to see the range of build materials, the infiltrants used, and the typical applications and properties available from parts made on the Z-printer.

Example of a heavy sheet metal part used for visualization and fit testing.
Example of an elastic part printed on the Z310. The part is printed using a starch material that acts as a skeleton, giving the part its shape. The part is then infiltrated with an elastic epoxy. After curing the epoxy, the starch skeleton is deformed to break the particle network and the elastic properties of the epoxy dominate.

Example of a large part assembled from 6 smaller parts. The overall plan dimensions of the assembly are ~27"x12.5".
Click on either image for a larger picture.


Another example of a large part assembled from 4 smaller parts. The total length of the assembled part is ~38". The bosses shown at the ends of the smaller parts were added iin SolidWorks to assist in alignment of the components during assembly.

The Z-Cast process is shown above. Click for a larger image.

More information is available at http://home.zcorp.com/products/zcast.asp

An example Z-printed mold and the resultant casting is shown above. By using this process, draft and parting lines are no longer issues. This mold is split to allow removal of the unbonded refractory material.

The CETL has access to a Stratasys Dimension FDM printer. The build size is ~8"x8"x12" high and parts are made of ABS filament.
Above are examples of parts that can be made on the Stratasys Dimension FDM printer.

Last update January 13, 2006
 
 
 
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Anderson, SC 29625
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